Caravan motor mover maintenance is usually quick and simple. Keep the mover clean, grease the sliding mechanism at least every six months, check the main parts regularly and look after the leisure battery.
There is no oil to change and no formal annual service schedule. However, a few routine checks can help you spot wear, corrosion or battery problems before they interrupt a trip.
Does a caravan motor mover need servicing?
A motor mover does not need servicing in the same way as a car. It does, however, need regular care.
The mover sits underneath the caravan, where it is exposed to water, mud, grit and road salt. Most maintenance is therefore about keeping it clean, making sure the moving parts move freely and checking for signs of damage.
Always switch off the mover at the isolation switch and remove the key before cleaning or inspecting it. Follow the instructions for your model, and contact the Powrtouch technical team if you are unsure.
What should you check after each trip?
A quick check after a trip can prevent small issues from becoming bigger problems.
- Make sure the rollers are fully disengaged. The rollers should not remain pressed against the tyres when the mover is not in use. A useful reminder from Powrtouch’s useful tips is to place the engagement wrench on the driver’s seat while the rollers are engaged. You will see it before setting off.
- Look at the visible cables. Check that nothing has come loose, become damaged or started rubbing against the chassis.
- Remove mud, grit and road salt. This is especially important after a wet journey, a muddy pitch or a coastal trip.
- Check for trapped stones or debris. Clear anything that could obstruct the roller or sliding mechanism.
How should you clean a motor mover?
Use clean water from a hose at normal pressure. If necessary, use a firm brush to clean dirt from the rollers.
Do not use a pressure washer. High-pressure water can get past seals and damage the motors, control box or electrical connections.
After rinsing, allow the mover to drain and dry fully.
What needs greasing, and how often?
The sliding mechanism moves the rollers towards and away from the tyres. Powrtouch recommends greasing this mechanism at least every six months.
Use a silicone-based spray grease or motorcycle chain grease. Clean away old grease and grit before applying a fresh coating. Do not apply grease to the roller surface or the tyres.
An easy way to remember is to grease the mechanism twice a year:
- At the end of the touring season
- Before your first main trip in spring
If a manual-engage mover becomes stiff to operate, dirt or a lack of grease may be the cause. Clean and grease the mechanism first. If it remains stiff, do not force it. Ask a Powrtouch dealer or engineer to inspect it.
What should you check during the touring season?
Inspect these areas several times during the season:
- Rollers. Check that they are clean and free from obvious damage or heavy wear.
- Brackets and fixings. Look for movement, damage or distortion. If anything appears loose or out of position, ask an approved dealer to check it.
- Corrosion. Light surface corrosion can develop over time. Heavier corrosion around the mountings, motor housings or cable ends needs closer attention.
- Cables and terminals. Look for damaged insulation, rubbing, loose connections or corrosion.
- Control box. Make sure it is secure, dry and has space around it for ventilation. Do not cover it with clothes or stored items.
- Handset. Check that the battery is working and that the handset responds correctly.
Your mover’s manual may include extra checks for your specific model. You can find operating instructions and troubleshooting information in the Powrtouch support section.
Why is the leisure battery so important?
The motor mover runs from the caravan’s leisure battery. Moving a loaded caravan requires a large amount of power, so a battery may operate the lights and water pump but still struggle when the mover starts.
If the mover is slow, cuts out under load or does not respond, check the leisure battery before assuming the mover is faulty. Make sure it is fully charged, in good condition and connected securely.
When should you contact a dealer?
Many routine checks can be completed at home. Contact a Powrtouch dealer or the technical team if:
- A bracket has moved, bent or become damaged.
- The caravan pulls to one side after you have checked that the rollers are engaged correctly.
- One motor sounds different or appears to work harder than the other.
- You find damaged wiring, melted insulation, heat marks or water inside the control box.
- The mover remains stiff after cleaning and greasing.
- A part needs replacing and you are not confident doing the work yourself.
New Powrtouch movers include a five-year no-quibble guarantee. The level of cover depends on how the mover was purchased and fitted, and the guarantee does not cover misuse or faults outside Powrtouch’s control. If you think your mover has developed a fault, contact Powrtouch before arranging a repair.
Need a spare part or expert help?
Parts are available for current movers and many older models. A local dealer can also inspect or repair anything you would prefer not to handle yourself.
Browse spares · Find your nearest dealer
Frequently asked questions
How often should a caravan motor mover be serviced?
There is no formal service interval. Keep the mover clean, grease the sliding mechanism at least every six months and inspect the rollers, brackets and cables several times during the touring season. Also keep the leisure battery charged and in good condition.
Can I pressure wash my caravan motor mover?
No. Use clean water from a hose at normal pressure. A pressure washer can force water past the seals and into the motors, control box or electrical connections.
What grease should I use on a caravan mover?
Use a silicone-based spray grease or motorcycle chain grease on the sliding mechanism. Remove old grease and dirt first, and keep grease away from the roller surface and tyres.
Why has my caravan mover become stiff to engage?
The sliding mechanism may be dirty or need greasing. Clean and grease it before trying again. If it is still stiff, or one side moves differently, contact a dealer rather than forcing it.
How long does a caravan motor mover last?
There is no fixed lifespan. Correct fitting, regular cleaning and maintenance, the condition of the leisure battery and how often the mover is used will all affect its life. Many individual parts can be replaced if they wear out.
Built to last and backed for five years
Powrtouch movers are designed and made in the UK. New movers are covered by a five-year guarantee, subject to the guarantee terms.
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